OK,
So it finally looks like my issues are over, after fretting about power supplies, RAM, grounding etc. It turns out my (like many others I now find) black screen of death (i.e. machine appears to boot but no display, and then power cycles and tries again untill I un-juice it for 30secs) is all down to express gate. Disable it, and issues all go away (actually never even got into it in the first place since there appears to be no power to the USB keyboard to register the keystroke untill at least 10 seconds into the boot sequence - just in time if you are lucky to get into the BIOS!).
So it finally looks like my issues are over, after fretting about power supplies, RAM, grounding etc. It turns out my (like many others I now find) black screen of death (i.e. machine appears to boot but no display, and then power cycles and tries again untill I un-juice it for 30secs) is all down to express gate. Disable it, and issues all go away (actually never even got into it in the first place since there appears to be no power to the USB keyboard to register the keystroke untill at least 10 seconds into the boot sequence - just in time if you are lucky to get into the BIOS!).